hoist manufacturers in Ahmedabad Archives - HoistsandCrane https://www.hoistsandcrane.com/blog/tag/hoist-manufacturers-in-ahmedabad/ HoistsandCrane Wed, 24 Jul 2024 10:55:27 +0000 en-US hourly 1 https://wordpress.org/?v=6.6.1 https://i0.wp.com/www.hoistsandcrane.com/wp-content/uploads/2023/07/favicon.png?fit=16%2C16&ssl=1 hoist manufacturers in Ahmedabad Archives - HoistsandCrane https://www.hoistsandcrane.com/blog/tag/hoist-manufacturers-in-ahmedabad/ 32 32 230969720 Top 5 Market Trends Influencing the Future of Crane and Hoist Manufacturing https://www.hoistsandcrane.com/blog/top-5-market-trends-influencing-the-future-of-crane-and-hoist-manufacturing/ Mon, 10 Jun 2024 10:45:43 +0000 https://www.hoistsandcrane.com/?p=4619 India’s infrastructure development is on an upswing. From ambitious projects like Smart Cities Mission and dedicated freight corridors to the increasing focus on renewable energy, the demand for efficient and advanced lifting solutions is surging. This presents a golden opportunity for hoist and crane manufacturers in India. But what trends are shaping the future of […]

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India’s infrastructure development is on an upswing. From ambitious projects like Smart Cities Mission and dedicated freight corridors to the increasing focus on renewable energy, the demand for efficient and advanced lifting solutions is surging. This presents a golden opportunity for hoist and crane manufacturers in India. But what trends are shaping the future of this industry? Let’s explore the top 5 trends that will influence how cranes and hoists are designed, manufactured, and used in India. The crane and hoist industry is on the cusp of a transformation. Driven by innovation and global shifts, manufacturers are rethinking how these workhorses will tackle the challenges of tomorrow. Here are five key trends that will influence the future of crane and hoist manufacturing:

1. Boom in Infrastructure Projects Driving Demand for Advanced Lifting Solutions

The Indian government’s push for infrastructure development is fueling the demand for heavy-duty cranes and hoists. The Smart Cities Mission, with a budget of Rs 100 lakh crore, aims to develop 100 smart cities across India. These projects require cranes for tasks like building construction, bridge erection, and laying pipelines. Similarly, dedicated freight corridors spanning thousands of kilometers necessitate a robust fleet of cranes for track laying and maintenance.

The renewable energy sector is another key driver. India has set an ambitious target of achieving 450 GW of installed renewable energy capacity by 2030. This translates to a massive increase in wind farms and solar parks, which require cranes for installing turbines and solar panels. According to a report by Allied Market Research, the global mobile crane market is expected to reach a value of USD 22.47 billion by 2027, and India is expected to be a major contributor to this growth.

2. Focus on Safety and Efficiency: Technological Advancements

With the rise of large-scale projects and the increasing emphasis on worker safety, hoist and crane manufacturers in India are incorporating advanced technologies. Telematics, which involves integrating data from sensors with cloud-based platforms, is playing a crucial role. Sensors on cranes can monitor factors like load weight, wind speed, and equipment health. This data is transmitted wirelessly, allowing for real-time remote monitoring and preventive maintenance. This not only reduces downtime but also helps prevent accidents by identifying potential issues before they escalate.

There’s also a growing adoption of electric and hybrid cranes.  A report by Mordor Intelligence suggests that the Asia Pacific electric hoist market will witness a Compound Annual Growth Rate (CAGR) of 5.2% during 2020-2025. These cranes offer significant advantages over traditional diesel-powered models. They produce lower emissions, making them ideal for indoor applications and environmentally sensitive projects. Additionally, electric cranes have lower operating costs due to reduced fuel consumption and maintenance needs.

Advanced safety features are becoming an essential part of modern cranes. Anti-collision systems use sensors and cameras to prevent cranes from colliding with each other or with obstacles. Load limiting devices ensure that cranes don’t exceed their safe lifting capacity, preventing accidents and equipment damage.

3. Localization and Make in India Initiative

The Indian government’s Make in India initiative is encouraging domestic production of cranes and hoists. This initiative aims to reduce dependence on imported equipment and boost local manufacturing capabilities.  The government has introduced various policies, including tax breaks and subsidies, to incentivize domestic production. This creates a significant opportunity for Indian hoist and crane manufacturers to cater to the growing demand within the country.

Localization also fosters skill development in the crane and hoist sector. By manufacturing cranes in India, there’s a need for skilled professionals who can design, fabricate, operate, and maintain these complex machines. This not only creates job opportunities but also ensures a skilled workforce that can meet the evolving needs of the industry.

4. Emerging Rental Market and Rise of Flexible Ownership Models

The traditional model of owning cranes and hoists might not be feasible for all construction companies, especially smaller ones. This has led to the emergence of a robust crane and hoist rental market in India. Companies can now rent cranes and hoists for specific projects, eliminating the need for large upfront investments and the burden of storage and maintenance. This flexibility allows construction companies to optimize their budgets and access the latest equipment for specific lifting needs.

The rise of online rental platforms is further streamlining the rental process. These platforms connect construction companies with crane and hoist rental providers, making it easier to find the right equipment at competitive rates. With the increasing popularity of online platforms, the crane and hoist rental market in India is expected to grow significantly in the coming years.

5. Data-Driven Design and Customization for Enhanced Performance

The future of crane and hoist manufacturing lies in data-driven design and customization. Manufacturers are increasingly using big data to analyze operational data from existing cranes. This data helps them understand how cranes are being used, identify areas for improvement, and optimize crane design for better performance and efficiency.

Customization is another key trend. Gone are the days of one-size-fits-all cranes. Today, manufacturers are offering cranes and hoists tailored to specific site and lifting requirements. This can include factors like

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Top 5 Quality Control Techniques for Ensuring Flawless Crane and Hoist Production https://www.hoistsandcrane.com/blog/top-5-quality-control-techniques-for-ensuring-flawless/ Mon, 10 Jun 2024 10:32:50 +0000 https://www.hoistsandcrane.com/?p=4615 India's infrastructure development boom has fueled a significant rise in demand for reliable and safe lifting equipment. Hoist crane manufacturers in India play a crucial role in supplying cranes and hoists for various industries, from construction and manufacturing to ports and power plants. However, ensuring the flawless production of these critical machines is paramount. Even minor defects in cranes and hoists can lead to catastrophic accidents, causing injuries, fatalities, and project delays.

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India’s infrastructure development boom has fueled a significant rise in demand for reliable and safe lifting equipment. Hoist crane manufacturers in India play a crucial role in supplying cranes and hoists for various industries, from construction and manufacturing to ports and power plants. However, ensuring the flawless production of these critical machines is paramount. Even minor defects in cranes and hoists can lead to catastrophic accidents, causing injuries, fatalities, and project delays.

This article explores five key quality control techniques that Indian hoist crane manufacturers can implement to guarantee flawless production and deliver equipment that meets the highest safety standards.

1. Building a Robust Quality Control Framework (QCF) for Cranes and Hoists in India

A robust Quality Control Framework (QCF) serves as the foundation for achieving flawless crane and hoist production. Here’s why it’s particularly important in the Indian context:

Stringent Safety Regulations:

 India enforces strict safety regulations for lifting equipment, as outlined by the Bureau of Indian Standards (BIS) and the Directorate General of Factory Advice and Boiler Plants (DG-FABP). A strong QCF ensures compliance with these regulations, minimizing legal liabilities for manufacturers.

Focus on “Make in India”:

 The Indian government’s “Make in India” initiative emphasizes domestic manufacturing of high-quality equipment. A well-defined QCF allows manufacturers to demonstrate their commitment to quality and compete effectively in the global market.

Developing a QCF involves several key steps:

Alignment with Indian Standard (IS) Codes:

 Several IS codes define specific requirements for cranes and hoists, such as IS 1878 (Specification for Electric Overhead Travelling Cranes), IS 2147 (Specification for Wire Ropes), and IS 3002 (Code of practice for Erection of Cranes and Hoists). The QCF should ensure adherence to these relevant codes.

Integration Throughout Manufacturing:

 Quality control shouldn’t be an isolated activity. The QCF should integrate seamlessly into every stage of the manufacturing process, from raw material procurement to final testing. This allows for early detection and rectification of potential issues.

2. Implementing Effective Inspection Techniques

Inspections are crucial for identifying and eliminating defects at various stages of production. Here are some key inspection techniques:

Pre-production Material Inspection:

 Before entering the production line, raw materials like steel plates and wire ropes undergo rigorous inspection. This includes checking chemical composition, mechanical properties, and manufacturer certifications to ensure they meet the required specifications. Statistics from the Central Institute for Research on Cotton Textile (CIRCOT) indicate that a staggering 20% of textile machinery failures can be attributed to poor-quality raw materials. Implementing robust pre-production inspection can significantly reduce this risk in crane and hoist manufacturing as well.

In-process Inspections: 

Throughout the production process, components like welds and fabricated sections are meticulously inspected. Weld quality is critical for crane and hoist structural integrity. Visual inspections, along with techniques like Ultrasonic Testing (UT) and Radiographic Testing (RT), ensure welds meet the highest standards.

Final Assembly and Load Testing:

 Once assembled, the complete crane or hoist undergoes comprehensive load testing. This verifies its ability to safely handle the rated lifting capacity. Failing to conduct proper load testing can have disastrous consequences. A study by the National Safety Council of America (NSC) revealed that overloading is a major factor in crane accidents. Stringent load testing within the QCF helps prevent such incidents.

Non-Destructive Testing (NDT) Methods: 

NDT techniques like UT and Magnetic Particle Testing (MT) are employed to assess critical components for hidden defects without causing damage. This ensures the internal integrity of crucial parts like hooks and shafts.

3. Leveraging Technology for Improved Quality Control

Technology offers powerful tools to enhance the effectiveness of quality control practices:

Computer Aided Design (CAD) Software:

 Utilizing CAD software allows for the creation of detailed digital models of cranes and hoists. These models facilitate design verification, enabling engineers to identify and rectify potential issues before physical production begins. Studies by the Aberdeen Group show that companies leveraging CAD experience a 30% reduction in engineering errors.

Automation in Welding and Assembly:

 Integrating automation in welding and assembly processes minimizes human error and ensures consistency in critical operations. This translates to higher quality welds and a more uniformly assembled final product.

Digital Data Collection and Reporting:

 Implementing digital systems for collecting inspection data and generating reports streamlines the QCF process. This improves traceability, allowing manufacturers to track materials, inspections, and test results for each crane or hoist.

Exploring 3D Printing for Prototyping and Quality Checks:

 3D printing technology has the potential to revolutionize prototyping for cranes and hoists. Creating 3D-printed models allows for early assessment of designs and identification of potential assembly or functionality issues before large-scale production commences

4. Skilled Workforce and Training for Quality Assurance

A well-trained and qualified workforce is essential for upholding high quality standards. Here’s how to empower your team:

Welder Certification and Inspector Training:

 Welders play a critical role in crane and hoist construction. In India, welders must be certified by organizations like the Welding Research Institute (WRI) or the Society for Non-Destructive Testing (SNDT). Similarly, inspectors require training in relevant inspection techniques and adherence to IS codes. Investing in such certifications and training programs ensures a skilled workforce capable of consistently delivering high-quality work.

Continuous Improvement Programs: 

The quality control landscape is constantly evolving. Implementing continuous improvement programs for quality control personnel keeps them updated on the latest inspection techniques, industry best practices, and advancements in technology. This ensures their skills remain sharp and adaptable to changing requirements.

Culture of Quality Awareness: 

Fostering a culture of quality awareness among all employees is vital. This can be achieved through regular training sessions, communication campaigns, and employee incentive programs that recognize and reward a commitment to quality. When everyone takes ownership of quality, the entire manufacturing process benefits.

5. Maintaining Documentation and Records for Traceability

Comprehensive Documentation:

 Every crane and hoist should have a dedicated file containing material certificates, inspection reports, and test results. This documentation serves as a historical record, providing valuable information in case of future reference or warranty claims.

Data Security:

 With the increasing use of digital data collection, ensuring robust data security protocols is essential. This protects sensitive information from unauthorized access or manipulation.

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Top 5 Criteria for Selecting the Ideal Crane and Hoist Equipment for Industrial Applications https://www.hoistsandcrane.com/blog/top-5-criteria-for-selecting-the-ideal-crane-and-hoist-equipment/ Mon, 10 Jun 2024 10:19:10 +0000 https://www.hoistsandcrane.com/?p=4611 Choosing the right crane and hoist equipment is crucial for ensuring safety, efficiency, and productivity in your Indian industrial facility. With a vast array of hoist crane manufacturers in India offering various options, selecting the ideal equipment can be overwhelming. This guide simplifies the process by outlining the top 5 criteria you need to consider

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Choosing the right crane and hoist equipment is crucial for ensuring safety, efficiency, and productivity in your Indian industrial facility. With a vast array of hoist crane manufacturers in India offering various options, selecting the ideal equipment can be overwhelming. This guide simplifies the process by outlining the top 5 criteria you need to consider

Understanding Your Needs:

Load Capacity:

 This is the most crucial factor. Identify the heaviest load you plan to lift and add a 10-15% buffer for unforeseen situations. According to the Indian Steel Association, the Indian steel sector alone produced over 118 million tonnes of crude steel in 2023, highlighting the need for robust cranes in numerous industries.

Lift Height and Reach:

 Determine the maximum vertical distance (lift height) and horizontal coverage (reach) required for your lifting operations. Consider future expansion plans that might necessitate a larger range of movement.

Frequency of Use:

 Cranes are categorized based on duty cycle, which refers to the percentage of time the crane is operational in a given period. Here’s a breakdown to help you choose:

Light Duty (Class A):

 Up to 20% usage, ideal for occasional lifting tasks.

Moderate Duty (Class B):

 20-40% usage, suitable for regular lifting in production environments.

Heavy Duty (Class C):

 40-50% usage, designed for frequent lifting of moderately heavy loads.

Severe Duty (Class D):

 Over 50% usage, ideal for continuous lifting operations in demanding environments.

Facility and Application Considerations:

Building Infrastructure: 

Evaluate your building’s ceiling height, support structures, and available space for crane installation. Ensure your chosen crane’s weight doesn’t exceed the building’s load-bearing capacity.

Work Area Layout: 

Identify any potential obstructions in the workspace, such as pillars, machinery, or uneven floors. The crane’s movement shouldn’t be hindered by these obstacles.

Specific Industry Requirements: Consider factors specific to your industry. For instance, if you work in a food processing plant, you might need a crane made from corrosion-resistant materials to withstand frequent washdowns. Similarly, explosive environments might necessitate specialized cranes with explosion-proof features.

Hoist Selection:

The hoist is the lifting mechanism attached to the crane. Here’s what to consider:

Power Source:

 Choose between electric hoists, the most common and versatile option, or manual hoists (chain or ratchet) for lighter loads and situations with limited power access. Pneumatic hoists are another option for specific applications.

Hoist Line Material: 

The line material, typically wire rope or chain, should be chosen based on weight capacity and durability. Wire rope offers superior strength for heavy loads, while chain hoists are more compact and cost-effective for lighter loads.

Lift Speed: 

Select a hoist speed that optimizes your workflow. Consider the weight of the load and the frequency of lifting cycles. While faster speeds can increase productivity, they might not be necessary for all applications.

Additional Considerations:

Safety Features:

 Prioritize safety by ensuring your chosen crane and hoist have essential features like overload protection, limit switches to prevent overtravel, and emergency stop systems. Always adhere to Bureau of Indian Standards (BIS) regulations for crane and hoist operations in India.

Maintenance and After-Sales Service: A reliable after-sales service network is crucial for prompt repairs, maintenance support, and readily available spare parts. Choose a hoist crane manufacturer in India with a well-established service network across the country.

Cost and Budget: 

While cost is a factor, prioritize safety, reliability, and equipment performance over the initial price tag. Look for a balance between affordability and long-term value. Research average crane prices in India for your desired capacity and features to set realistic budget expectations.

User Experience and Training:

Operator comfort and ease of use play a significant role in overall productivity and safety. Look for cranes and hoists with ergonomic controls, clear operator interfaces, and features that minimize operator fatigue.

Invest in comprehensive operator training to ensure proper usage of the equipment, adherence to safety protocols, and identification of potential hazards.
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The Difference Between Hoists and Cranes https://www.hoistsandcrane.com/blog/the-difference-between-hoists-and-cranes/ Mon, 21 Nov 2022 06:38:32 +0000 https://www.hoistsandcrane.com/blog/?p=1245 If you are not regularly working with hoists and cranes, it is not possible to understand the differences between the two and their functionalities. However, if you ask the experts of hoist crane manufacturers in India, they can explain many differences between these otherwise seemingly same machines.  What is an overhead crane? A crane is […]

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If you are not regularly working with hoists and cranes, it is not possible to understand the differences between the two and their functionalities. However, if you ask the experts of hoist crane manufacturers in India, they can explain many differences between these otherwise seemingly same machines. 

What is an overhead crane?

A crane is a sophisticated device used to raise, lower, and transfer large or heavy items. Cranes come with accessories that enable them multidirectional mobility. The hoist, trolley, and bridge actions work together to completely cover your production floor.

What is a Hoist?

A hoist is a device that excels at carrying out a specific task: raising and lowering a load on a vertical axis. Hoists are positioned atop the crane’s main horizontal beam, also known as the bridge girder. When the trolley is attached to the hoist, the hoist can move back and forth across the bridge girder. Wire rope hoists are the best option for loads of 5 tonnes or more, while chain hoists are good for lifting loads below 5 tonnes with little maintenance required. A single rope is used on the rope drum in single-reeved hoists, while two ropes are used on a single drum in double-reeved hoists to achieve real vertical lift. On a single-reeved hoist, minimal hook drift, or lateral movement of the hook, is possible with greater diameter rope drums.

What is a Trolley?

The crane’s trolley is the device used to move the hoist along the bridge girder. To position the hoist above a load, it is moved horizontally along the top or bottom of the bridge girder. Low headroom, regular headroom, and double girder trolleys are the three different categories of trolleys.

What is a bridge?

End trucks are used by cranes to move the bridge along the runway rail, including the hoist, trolley, and girder beams. The third leg of the crane’s multi-directional mobility is added by the bridge motion, which provides complete hook coverage over the width of your building.

Crane electrification: How does a crane run?

The wiring and support system known as a festoon is what powers a trolley and hoist across the bridge. The primary bridge panel, which powers all of the crane’s electronics, receives electricity from the runway busbar. The hoist panel and the bridge drives, which power the hoist, trolley, and bridge drive, are then reached by festoon cables. Most operators use a pendant or radio to control the crane’s movement for best productivity and safety.

How do you choose the right crane components? 

The equipment you choose should be compatible with your particular building architecture, from the overall crane package down to the individual components. Understanding the measurement systems used to create specific crane parts can help you make the most of the custom features and options available.

Span :

The breadth of the complete crane is determined by the distance between the centers of the runway beams.

Trolley Gauge :

The distance between the centers of one trolley rail and the other trolley rail in a double girder crane is known as the trolley gauge dimension.

Headroom :

When the hook is lifted to its highest point, the space between the saddle of the hook and the bottom of the trolley wheels is measured. When there is a limited lifting distance, low headroom hoists like the SX low headroom hoist offer the highest level of space efficiency. The C dimension is another name for the headroom.

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Advantages of lever hoists and how they work https://www.hoistsandcrane.com/blog/advantages-of-lever-hoists-and-how-they-work/ Mon, 10 Oct 2022 06:11:11 +0000 https://www.hoistsandcrane.com/blog/?p=1233 The lifting and rigging industry recognises traditional hand chain hoists as one of the most adaptable and dependable rigging options for a variety of tasks. However, hand chain hoists have their limitations just like any other piece of machinery. Lever hoists can perform the work in the situation. The top hoist crane manufacturers in India […]

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The lifting and rigging industry recognises traditional hand chain hoists as one of the most adaptable and dependable rigging options for a variety of tasks. However, hand chain hoists have their limitations just like any other piece of machinery. Lever hoists can perform the work in the situation. The top hoist crane manufacturers in India can help you understand the various uses of the lever hoists and their advantages.

Examining the direction in which the weight must move can help to differentiate between the two. A hand chain hoist is an excellent choice for vertical and angular lifting, but they are not appropriate for pulling in a horizontal direction. Lever hoists have the potential to function both vertically and horizontally with no difference in setup or capacity; in this case, come-alongs and Griphoists are especially mentioned as manual options with greater degrees of precision.

Consider replacing a load in a space where there is little any headroom to accommodate a clamp/trolley, hoist, or skates in the final position. What do you do when the final placement must be made exactly where the old unit was and the location forbids anchoring a winch into the ground? This is a fantastic opportunity to use a lever hoist.

First, let’s briefly go over the distinction between a come-along and a griphoist before we get started. Most frequently, people’s first thought when considering a lever hoist is a chain come-along. Come-alongs work by rotating a gear with the help of a ratchet and pawl, which pulls the chain in a straight line. Come-a-longs carry loads with greater precision than a standard manual chain hoist even if they move slowly. Come-a-longs also enable the movement of weights weighing up to 18,000 pounds with less than 80 pounds of power applied to the lever.

It’s crucial to never utilise cheater bars or other improper techniques with a chain come-along because the levers are designed for maximum safety. 

Instead, Griphoists, also known as Tirfors, work with wire rope that has been carefully engineered to allow two grip-jaws inside the device to clamp down on the wire rope while alternately activating each jaw, much like a hand-over-hand pulling technique. The length of rope in your fleet or purchased from your local distributor is the only restriction on the amount of pull possible with a griphoist. However, you must be sure that the wire rope you are using is intended for use in a griphoist. An engineer should first evaluate the practicality of any anchoring places where the lever hoist can be mounted as a base in order to comply with the bolt-down requirement. It’s time to set up your hoist and start the move, provided there is a safe column or structure with a clear line of sight. The first step is to calculate the necessary force using the load’s weight and the coefficient of friction.

Without enlisting sheave blocks, which would improve the capacity by leveraging mechanical advantages, griphoists are only available in capacities up to 4 tonnes, while come-alongs are available in capacities up to 9 tonnes. You can choose between the two options knowing the precise force needed and what will work best for you. A lever hoist can be used to manage a situation like this that would have been impossible or much more difficult to perform otherwise.

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Top 5 misuses of hand chain hoists https://www.hoistsandcrane.com/blog/top-5-misuses-of-hand-chain-hoists/ Mon, 12 Sep 2022 05:48:57 +0000 https://www.hoistsandcrane.com/blog/?p=1228 The hand chain hoist, usually referred to as a chain fall, is one of the most frequently used lifting devices. Modern hand chain hoists from the top hoist crane manufacturers in India are renowned for their adaptability in a variety of industries. They have preserved their toughness and durability while decreasing pulling effort, preventing the […]

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The hand chain hoist, usually referred to as a chain fall, is one of the most frequently used lifting devices. Modern hand chain hoists from the top hoist crane manufacturers in India are renowned for their adaptability in a variety of industries. They have preserved their toughness and durability while decreasing pulling effort, preventing the operator from overexerting themselves. That does not imply that they are impervious to damage, though. If you don’t employ the proper hand chain hoist operation during a lift, they could easily be harmed.

Hand Chain Hoists are made to require the user to exert as little pulling force as possible, which helps to lessen the strain they feel. Due to their degree of adaptability across a wide range of industries, these hoists are among the most frequently used lifting tools.

A Hand Chain Hoist can be particularly vulnerable to damages if suitable technique is not employed during a raise. The most typical ways a hand chain hoist is mishandled will be covered in depth in this blog post.

Common misuses of hand chain hoists

Overloading the hoist

Unsurprisingly, overloading a chain fall is the most frequent abuse. Straining hooks, broken loads, and lost productivity are the results of applying too much force to the hook or exceeding the hoist’s working load limit. Stretching a hook renders it useless and irreparable.

Modifying the hoist

Another frequent misuse of hand chain hoists is modifications. In order to make taking up a cargo easier, unskilled operators frequently change the equipment, such as popping off the hoist clasp. Not only is this risky, but modifying a hoist in any way will void the warranty provided by the manufacturer.

Twisting

Serious problems may result if the hoist or chain is allowed to twist. For instance, a twisted or rotating chain could get stuck inside the hoist’s gears or even come loose from the hoist sprocket. Additionally, it can allow the weight or the hoist to come into contact with neighbouring items. When the chain block, also known as a capsized block, flips over, twisted chain may develop on multi-chain blocks.

Pulling the chain too hard

Pulling too hard on the chain is another bad practise. If the chain is pulled too hard, it could entirely rip out of the hoist or come off the sprocket. The chain links may therefore spread or stretch if you pull too firmly. Simply put, let go of your hold.

Two blocking

Another very popular practise is two-blocking, which involves hoisting the chain block into the main portion of the hoist. If you continue the process while the bottom block is in contact with the hoist’s primary component, the hoist may dent or suffer internal damage. Slow and steady wins the race when it comes to hand chain hoists.

Here are some pointers you can use to avoid the mistakes that are made during hand chain hoist operations now that we’ve addressed the most typical ones:

  • Without swivelling, pull the hoist steadily.
  • Always be mindful of the load limit or capacity of the hoist.
  • The equipment must not be altered or modified in any manner.
  • Pull with the proper amount of force. Not a race, exactly.
  • Remember from where you’re hanging the hoist.

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How to choose a suitable overhead crane for your factory? https://www.hoistsandcrane.com/blog/how-to-choose-a-suitable-overhead-crane-for-your-factory/ Mon, 11 Jul 2022 10:40:55 +0000 https://www.hoistsandcrane.com/blog/?p=1211 The proportion of material handling expenses in production costs is increasing as a result of the modern economy’s rapid development and the increase in production scale. In order to increase production, fully utilize the useful functions of cranes, meet usage requirements, lower use costs, increase economic efficiency, and ensure operational safety, it is crucial to […]

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The proportion of material handling expenses in production costs is increasing as a result of the modern economy’s rapid development and the increase in production scale. In order to increase production, fully utilize the useful functions of cranes, meet usage requirements, lower use costs, increase economic efficiency, and ensure operational safety, it is crucial to choose overhead cranes correctly and logically.

You can choose from the following bridge crane types for your business from eot crane manufacturer:

Overhead Crane Types Selection

Choose the appropriate overhead crane type for the environment and use of the operation site.

  • You can select a general bridge crane, an electric single girder crane, an electric single girder suspension crane, or an electric hoist bridge crane in a working environment free of flammable, explosive, and corrosive gas.
  • You should select an explosion-proof bridge crane when working in an explosive mixture.
  • Metalurgical bridge cranes should be used in locations where metal is smelted, rolled, or heated.
  • Insulated bridge cranes are an option for non-ferrous metal electrolytic aluminium (magnesium, lead, and zinc) and other smelting facilities.

Overhead Crane Models Selection

Depending on the properties of the object to be hoisted, choose the model of overhead crane.

The bridge crane model includes the product code, the span, the operating level, and the rated lifting capability. Overhead crane product codes vary depending on the type. Different product codes for the same variety of overhead crane exist based on various construction types, trolley configurations, and pick-up mechanisms.

The fundamentals of an overhead crane’s performance criteria and working capacity serve as the fundamental building blocks for making the right crane decision. The lifting capacity, lifting height, working level, working speed, and span are the fundamental characteristics of an overhead crane.

  • Add together the maximum weight of the objects to be lifted and the weight of the pick-up mechanism to find the crane’s rated lifting capacity.
  • Calculate the span of the overhead crane using the design drawings for the plant and the width of the load-bearing beam of the crane rail.
  • Determine the crane working-level based on the load status and utilisation level.
  1. The overhead crane’s utilisation level is chosen based on the total number of operating cycles over the design’s lifespan;
  2. Choose the hoisting load status for the overhead crane based on the ratio of the hoisting load to the rated load and the ratio of the number of times each hoisting load is used to the total number of working cycles;
  3. Based on load condition and utilisation level, choose the overhead crane working level.

If you need an overhead crane, Krishna crane Engineers can supply one that is appropriate for your industry and work load. They can also provide you with a customised crane design drawing that includes a steel structure and support rail beam. If you have any questions about overhead cranes, don’t hesitate to get in touch.

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Understanding the Components and Working Principle of Gantry Cranes https://www.hoistsandcrane.com/blog/understanding-the-components-and-working-principle-of-gantry-cranes/ Mon, 02 May 2022 05:58:52 +0000 https://www.hoistsandcrane.com/blog/?p=1190 Usage of cranes has immensely simplified industrial operations. Handling huge loads and moving it across the workspace has become extremely easy. Handling load with cranes not just simplifies the process, but also makes it safe. It reduces the burden on workers and improves their productivity. A crane manufacturer in Ahmedabad can suggest you various options […]

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Usage of cranes has immensely simplified industrial operations. Handling huge loads and moving it across the workspace has become extremely easy. Handling load with cranes not just simplifies the process, but also makes it safe. It reduces the burden on workers and improves their productivity. A crane manufacturer in Ahmedabad can suggest you various options according to your needs. One among the popular types of cranes is a gantry crane. 

Gantry cranes are supremely powerful with lifting capacity of up to several hundred tons. They offer superior performance and are among the most widely used rail cranes. Let’s understand the components and working of a gantry crane well. 

Components of the gantry crane operating system 

Gantry cranes are overhead cranes and can have double or single girders. The crane is supported by freestanding vertical pillars which move on a rail track. 

The components of the crane include the riving engine with breaks. There is a rail track or wheels for the freestanding legs to move. The vertical pillars not just offer support but also complete the entire system in such a way that the crane stands firmly. 

So, the main components include the drive unit which handles the load, the support unit that offers support to the drive unit and makes the movement possible, the track on which the train runs, and the device. 

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Working principle of the gantry crane 

A coupling and a reducer connect the motor of the crane for it to start. The reducer has a shaft which starts rotating at low speed to bring the wire rope and the hook together. As soon as the motor starts, the movements get transferred to the reel which makes it move in clockwise and anticlockwise directions. With the movement, the wire rope gets rolled in and out, making it possible to lift or lower the load. 

The working of the gantry crane depends on the transformation of movement initiated by the monster into lifting and lowering of the load. If there is any sudden power cut, the operator applies breaks and the load stops at a specified position. Also, when the load reaches its limit position, the hook’s movement is automatically stopped as the limiter is touched. 

Usage of gantry cranes 

Gantry cranes are of many types and all of them serve different purposes. Depending on the available space, load requirements and other factors, different types of gantry cranes are used in different work spaces. Here are some of the types of gantry cranes: 

  • Full gantry cranes 
  • Semi gantry cranes 
  • Adjustable gantry crane 
  • Portable gantry crane

The full and semi gantry cranes are used in industries where heavy products need to be handled. The industries such as shipping and container yards, rail yards, scrap yards, steel yards, etc. The cranes are designed to work well in outdoor applications. These are large cranes and the trucks and other traffic can pass underneath them making it possible to work outside without worrying about space blockage. 

Portable gantry cranes are also quite useful. These offer greater flexibility than jib cranes and can function well as a workstation crane. The crane needs to be installed into a concrete foundation and once you are done, you have a permanent setup. The concrete set up is sturdy and lasts quite long. 
If you are thinking of buying a crane for your business, buying one from reputed gantry crane manufacturers in India is the way to go. If you are yet to find the right manufacturer who not only provides you with various options, but also offers guidance, you have reached the right place. Let our experts know about your doubts and choose the right fit for you.

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Importance of Speed in Chain Hoist by Chain Hoist Manufacturer https://www.hoistsandcrane.com/blog/importance-of-speed-in-chain-hoist-by-chain-hoist-manufacturer/ Tue, 05 May 2020 04:58:00 +0000 https://hoistsandcrane.com/blog/?p=957 Tell us why you keep looking for the best chain hoist in the market. It is because there are plenty of tedious jobs to be completed in your industry and you wish to simplify those tasks. These tasks require a lot of manual labor force, but when you install a piece of good equipment like […]

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Tell us why you keep looking for the best chain hoist in the market. It is because there are plenty of tedious jobs to be completed in your industry and you wish to simplify those tasks. These tasks require a lot of manual labor force, but when you install a piece of good equipment like an electric chain hoist, the task seems like a cakewalk. Most of the industries today make use of these electric chain hoists to simplify and quicken their work. There are plenty of hoist manufacturers in Ahmedabad who can help you choose the right kind of electric chain hoist.

If you feel that your industry needs an equipment to reduce the time and efforts put by the manual labor force, you should be talking to the best hoist manufacturers in town to find out the various options available. These days, the electric hoists are even available online, and it is very convenient to order these online and get them delivered at your doorstep. There are several electric chain hoists available in the market and there are many decisive factors that shall guide you to the final purchase. We already talked about the determining factors to choose an electric wire hoist before, and out of all the factors, speed is the most important one. After all, the speed of the equipment will determine if you are able to considerably reduce the time and effort of your workforce and industrial processes or not.

Talk to the best hoist chain manufacturer in Ahmedabad, and you will be told that the quality of an electric hoist can be determined by its speed and efficiency. There are plenty of benefits to get your chain hoist being operated at the desired speed.

Here are some of the benefits of getting an electric chain hoist that will work according to the speed your industry requires:

Pay attention to safety

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Speed is a very important factor while choosing your electric chain hoists, but not at the cost of your workers’ safety. As we embrace more technologies, there is scope to discover new horizons. From earlier times to today, the working of electric hoists has improved alot. From just 2-3 feet per minute to 100 feet per minute, today it is very much possible to let the hoist work independently without the need for human intervention. There are no limitations from the technical point of view, but safety is always into question. Irrespective of your attraction towards the speed of any piece of equipment, it is important that you never forget to keep in mind the safety of your workers.

The work to be done with hoists:

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You are buying hoists mainly because there are heavy lifting jobs, which will be simplified when you own a fantastic electric chain hoist. Your industry might be working with different kinds of tough and fragile products. Some products will be better lifted with high speed and some would require low speed. There might be certain fragile goods that would be broken if they are lifted at an undesirably fast speed. Thus with speed, you should consider the requirement at your own end.

Besides the above two points, the budget is also important. The more you run after the speed of an electric hoist, the more you will need to spend.

Asking for a good speed electric hoist is not wrong, but you should also look after the above-mentioned points. For further details, you can reach out to us. Our experts will help you choose the best electric chain hoist.

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A Guide About Types Of Chain Hoist Handles https://www.hoistsandcrane.com/blog/a-guide-about-types-of-chain-hoist-handles/ Wed, 01 Apr 2020 11:37:08 +0000 https://hoistsandcrane.com/blog/?p=917 Most of the industries use winches and chain hoists to lift and move heavy loads in their manufacturing unit. Both are different in the way they are operated and their use.

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A Guide About Types Of Chain Hoist Handles

Most of the industries use winches and chain hoists to lift and move heavy loads in their manufacturing unit. Both are different in the way they are operated and their use. Hoist and winches are used for different purposes and to tackle different needs. Winches and hoist manufacturers in Ahmedabad suggest that both the tools hold equal importance when it comes to using. Another common thing in both devices is a handle.
A trained person operates the handle of the machine. Since the handle is what makes the lifting and moving job comfortable, effective and efficient, it is an important part of the hoists and winches.
The handles are, however, not always the same. They come in a variety of types depending on the type of chain hoist or winch. Let’s know more about the type of handles and their uses.

Types Of Handles

There are mainly two types of handles that are used in winches and chain hoists. The two are easy to distinguish because of their apparently different operations.

Removable Handles

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The handle type goes with the name. The handle is not permanently attached to the hoist which means, you can remove them whenever required. You can fix them again when you need and it is easy to replace as well.
Sometimes, workers need to replace handles for some tasks so that different versions of the handle could be added. In such situations, removable handles come very handily and they make the job convenient. So, if your industry has such demands, this type of handle will work best to offer flexible working to the operator of the machine.

Reversible Handles

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As the name suggests, reversible handles can be reversed. By reversing, it means, reversing the direction of movement of the handle. The operator can change the direction of the handle according to requirement and convenience while operating the machine. Now, the change in the direction of the handle also changes the working position of the operator. So, whenever any position is not comfortable for the worker, he can reverse the handle and the position will be changed. He will get a comfortable position to operate the machine.
Reversible handles come with added benefits of removable handles as well. Just like removable handles, these handles can also be removed and that’s how the direction is changed. The handle also makes it easy for the worker to keep an eye on the load by adjusting its position, which is really a great benefit.

Benefits Of Handles

Though each handle comes with special benefits, some perks are common to all. Let’s see what you can expect from handles that will make them really important for your firm.

Overload Warning

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Handles have proved to be a great help in determining overload situations. According to the experts of hoists and winches, the handles tend to bend when the machine is overloaded during a turn. So, this is a clear sign which anyone can notice and take care of.
Since overloading causes many accidents and it’s really dangerous, a handle becoming helpful in determining the condition is a great deal. The operator will get a hint that the winch is being overloaded and then he can balance the weight as per the capacity of the tool.

Variety Of Sizes

Not everyone is comfortable with a standard size, no matter what we talk about. Depending on the size of the hands, the height of the person, and even the length of hands, the perfect handle size might vary. Now, getting the right handle size is also crucial for better grip and efficient working of the hosts and wishes.
Manufacturers offer a variety of sizes in handles. The operator can choose a size that fits him the best. It adds to the comfort and flexibility of the worker, making it more secure to work.

You can see that handles play a very important role in the proper handling of a weight lifting machine. Not only do they improve the functioning of the machine but they also add to the comfort of the operator. In a way, they make it safe and flexible for the operator to work best in such a constrained environment.

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