When you have made up your mind, there are a few things that you need to take care of. From your workspace to your employees, everything needs to get prepared before you bring the machine in. Here are a few tips from EOT crane manufacturers that you must follow before installing your overhead crane. 

Know your workspace 

When you are bringing in a crane, you must know your workspace well. How much vertical and horizontal space do you have? How is the environment around you and how is the surface? Is it too hot or too cold outside or does it have a pleasant atmosphere? Is the surface plain or is it roughly structured? 

For what purpose are you bringing the crane and how often will it be used? How high do you think the crane must go to fulfill your requirements and do you have that much space? How will the crane enter your workspace? 

Knowing how ready your workspace is crucial to make any necessary changes both in the type of crane you choose and your workspace. 

Have you got the right fit?

When you are done analyzing your workspace, you know what type of crane your workspace can accommodate. In addition, you might already have a checklist that will tell you what type of a crane will fit your needs. Track the differences and see how and where you can adjust. 

Neither can you change your workstation completely nor can you select the wrong crane. The only way is to adjust both sides and see what can work where. If required, try making changes in the workspace because a low capacity crane will not be a great decision. 

Prepare your employees 

Your overhead crane can take up to 3-5 days of installation. Your employees will be trained in a few things meanwhile, but there is a lot that they need to be prepared about before you purchase the crane and call for installation. 

When bringing in the crane, let your employees know about your decision and take feedback. Tell them how it will affect their jobs and then conduct a workshop to prepare them for emergency situations. You will also need to hire an operator in addition to teaching your existing employees about how the crane functions. 

Since safety is the major concern, they must be trained with the latest operations. Tell them about what to do to prevent breakdowns and how to repair small things. 

Conduct an inspection 

It is okay to inspect yourself and try to manage things by yourself, but a professional inspection can simplify things to a great extent. Crane is not just a major investment, but not handling it well can also lead to dangerous outcomes. For your crane to work the way you want without behaving weird, you will need your workstation to be inspected really well. 

If you are not sure whom to call or where to find a professional, your EOT crane manufacturer in Ahmedabad will help you out. Sometimes, they have a team of experts to offer consultation to their clients. You can benefit from their services if your seller has such a team. 

These were a few must things to prepare before getting your overhead crane installed. There are a lot of factors that you need to consider while choosing the right crane. Keep exploring our content to stay updated about everything.

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What are the benefits of DSL Busbars? 

The DSL busbar comes with a number of advantages because of its neat shape and compact design. The conductor is extremely effective and that adds to the overall productivity of the system. Some of the best benefits of DSL busbars for electric overhead cranes are mentioned below. 

1. Reduces system weight 

In comparison to flat busbars, the DSL busbars help reduce overall weight of the system. The DSL busbar works in such a way that current flows near the conductor surface. The busbar areas where the current density can be eliminated and that leads to reduced weight. Removal of certain parts also reduces cost which is another plus point of using DSL busbars. 

2. Offers easy installation 

The DSl busbars offer a compact design by removing unnecessary parts and that makes installation easy. The DSl busbar optimizes the installation space and thus makes it easy to fit the equipment. 

3. Reduces effect of skin depth

The skin depth is dependent on the frequency of the AC voltage. With the increase in Ac voltage, the skin depth reduces. Thus, it becomes unequal due to higher and lower current density. The DSL busbar is known to optimize the current flow. It makes it almost steady and that eventually leads to optimized skin depth. Thus, operating with a DSL busbar can help in reducing the effects of skin depth as well. 

4. Improved performance 

As we can see, the DSL busbar works by optimizing the flow of current. It stabilizes the current flow which improves the overall working of the system. The flow also helps with a stable skin depth and that makes it possible to get rid of some extra equipment. Removing those elements makes the system lightweight and compact. The system becomes easy to install, take care of and operate. Thus, switching to DSL busbars from ordinary bus bars can amp up the productivity of your system. 

5. Can be used in a variety of industries 

The DSl busbars are used to achieve required flow of current. The materials used are Aluminum, Copper, and Galvanize. The resultant product can be used in a variety of industries and makes it easy for the manufacturers to make their systems perform better. 

Some of the industries that can use DSL busbars include fertilizers, pharmaceuticals, fabrication industries, steel industries, cement, shipyard industries, rolling mills, engineering workshops, power plants, and many more. 

The DSL busbar is a relatively safe and affordable option to maintain required voltage in the system. The system is quite easy to use and install and requires very less maintenance which makes it a great fit for various large scale manufacturing industries. 

DSL busbars are getting a lot of popularity because of all the comfort that they offer. Many new and old manufacturers are offering the system at various prices and buyers get a decent number of options to choose from. While it is good to have choices, sometimes you can get confused with attractive prices and unrealistic specifications. The best way to pick the right one is talking to a reliable seller. Click here to book your consultation call with industry experts before you step ahead to make the purchase. 

How DSL Busbar Systems Enhance the Functionality and Reliability of Hoisting Equipment

In industrial settings, hoisting equipment plays a critical role in keeping operations running smoothly. However, traditional wiring methods for powering these systems can introduce inefficiencies and potential safety hazards. Here’s how DSL busbar systems can significantly enhance the functionality and reliability of your hoisting equipment:

• Improved Power Distribution: DSL (duct system line) busbars provide a safe and organized way to distribute electrical power throughout your facility. Unlike traditional wiring methods with multiple cables, busbars offer a consolidated and enclosed system, minimizing clutter and simplifying power delivery to multiple hoists.

• Reduced Installation Time: Busbar systems are prefabricated and modular, allowing for faster installation compared to traditional wiring methods that involve running individual cables. This translates to less downtime during equipment setup and reduces labor costs associated with complex wiring projects.

• Enhanced Safety: Busbar systems are enclosed and grounded, minimizing the risk of accidental contact with live electrical components. This reduces the potential for electrical hazards and promotes a safer working environment for personnel operating the hoisting equipment.

• Reduced Maintenance Needs: Busbar systems are generally low-maintenance due to their enclosed design, which protects them from dust, dirt, and other contaminants that can cause electrical problems with traditional wiring. This translates to lower long-term maintenance costs and increased uptime for your hoisting equipment.

• Scalability and Flexibility: DSL busbar systems are designed to be modular and scalable. As your hoisting needs evolve, you can easily add extensions or modify the busbar system to accommodate additional equipment or changing power requirements. This flexibility ensures your power distribution system can adapt to future needs within your facility.

By implementing DSL busbar systems, you can experience improved power distribution efficiency, faster installation times, enhanced safety, reduced maintenance needs, and increased flexibility for your hoisting equipment operations. This translates to a more reliable and efficient material handling environment within your industrial facility.

How DSL Busbar Systems Can Prevent Electrical Disruptions in Your Industrial Operations

Electrical disruptions can significantly impact productivity and cause costly downtime in industrial operations. Here’s how DSL busbar systems can help prevent these disruptions and ensure smooth functioning of your hoisting equipment and other critical machinery:

• Reliable Power Delivery: Busbar systems offer a robust and reliable method for distributing power throughout your facility. The enclosed design protects the electrical conductors from damage and environmental factors that can lead to power outages or malfunctions.

• Reduced Risk of Electrical Faults: Traditional wiring methods with multiple cables are more susceptible to loose connections, short circuits, and ground faults. Busbar systems, with their consolidated design and proper grounding, minimize these risks, promoting overall electrical system stability.

• Improved System Monitoring: Modern DSL busbar systems can be integrated with monitoring systems that provide real-time data on power quality and potential issues. This allows for proactive maintenance and identification of potential problems before they escalate into full-blown electrical disruptions.

• Faster Fault Resolution: In the event of an electrical issue, the modular design of busbar systems simplifies troubleshooting. By isolating specific sections of the busbar, technicians can quickly locate and address the fault, minimizing downtime for your hoisting equipment and other connected machinery.

• Reduced Downtime Costs: By preventing electrical disruptions and facilitating faster fault resolution, DSL busbar systems contribute to minimizing downtime in your industrial operations. This translates to significant cost savings associated with lost productivity and equipment repairs due to electrical problems.

By incorporating DSL busbar systems, you can create a more resilient and reliable electrical infrastructure for your industrial facility. This translates to fewer electrical disruptions, improved operational efficiency, and reduced downtime costs, ultimately enhancing the overall productivity and profitability of your business.

The post What is a DSL Busbar? appeared first on HoistsandCrane.

The crane market size was 19 billion USD in the year 2018 and that tells how significant cranes have become over time.

Since every job is different, EOT crane manufacturers bring us a variety of cranes to better fulfill our needs. The cranes according to their manufacturing process, come with unique features.

If you are into an industry that requires you to purchase a crane, do thorough research before you select one. To know which cranes will meet your needs, it is important to know all the important types of cranes and tier unique features.

Keep reading to get the information you need before your purchase.

Hoist One Track Cranes

HOT crane is not a popular choice, not because it is not effective, but because the features it offers are either not so common or are covered with other significant features by other cranes. The crane comes handy when you need to move material across two different planes. These cranes also offer lateral movement and that’s why these are also called stationary overhead cranes. The limitation of the crane is that it doesn’t offer enough movement.

Features:

1. Do not require much maintenance.
2. Can be used for smaller operations under budget.

Electric Overhead Travelling Cranes

The most commonly used cranes are EOT cranes. EOT crane manufacturers in India keep experimenting with the crane and come up with various advancements regularly. The crane consists of a traveling bridge along with parallel runways. The crane as the name suggests operates on electricity and has a control pendant to operate it. The cranes are stationary which means, you can move them forward-backward, up-down, and left-right. The cranes are perfect for indoor use.

Features:

1. The cranes are perfect for indoor use.
2. The cranes can be used in a variety of industries such as factories, warehouses, mining corporations, etc.
3. Since the cranes are easy to operate, even beginners can use them with little training.
4. The EOT cranes are quite safe. According to surveys, EOT crane fatalities have always been quite less and have gone significantly down in recent years. Only 1 fatal incident was noticed in 2015 and that’s enough to tell how safe these machines are.

Single Girder EOT Cranes

The single girder EOT crane is called a single girder because it uses only one bridge. The other parts of the crane include a trolley hoist, other electrical parts, and two end-trucks. Single girder cranes come handy when you need to handle light loads. The capacity of these cranes is up to 20 tons and can lift to 55 meters.

Features:

1. Fit best in smaller areas.
2. Easy to install and operate.
3. These are affordable.

Double Girder EOT Cranes

Going by the name, these cranes come with double bridges. The cranes are effective in moving heavy loads with ease. Their loading capacity can be as high as 800 tons which is a really good factor.

Features:

1. The cranes can easily move bulky items.
2. Can be customized with cabs, magnet cables, reels, etc.
3. The designs are usually complicated, but they offer greater functionality.
4. The crane also comes with failure-proof features for added safety.

Gantry Cranes

The last important type of crane is a gantry crane. The crane comes with legs to support its parts. The bridge, trolley, and hoist all are fitted on the structure. The crane requires you to install rails on the floor. The legs of the crane move on the rails to move objects. Gantry cranes are the right choice when you don’t want to go for an overhead crane.

Features:

1. Best to move the lightweight load.
2. The cranes can be used in construction, shipyards, and railway industries.
3. Wheels make them easy to move.
4. Good quality gantry cranes are corrosion-free.

The Crane market is expected to grow at 6% CAGR from 2019 to 2025. With an expanding market, we can expect better advancements. However, you don’t need to wait for advancements, because the crane manufacturers still offer customization facilities to tackle your specific needs.

Couldn’t choose the right one for your business? Give us a call and our consultant will guide you.

The post Different Types Of Cranes And Their Unique Features appeared first on HoistsandCrane.

Our production range

• Single girder crane– These cranes are used to handling up to 30 meters span. In these cranes, there may be wire rope hoists or electric chain hoists which depend on the requirement of particular’s requirement. Moreover, control is by pendant and remote control with the help of radio remote
• Double girder EOT crane– This kind of crane is applied indoor as well as outdoor utilization. These cranes are highly functional in all ways. You can use it with the connection of the host to accomplish your task.
• Jib crane manufacturer– There are two types of jib cranes manufactured in the market. One is standing pillar mounted and the second is column-mounted type. These cranes provide high productivity and generally used in big industries and construction fields. An expert manufacturer provides the wall-mounted type of jib crane as well.
• Gantry cranes– These kind of cranes are also popular as Goliath cranes and usually applied in outdoor applications such as work of granite handling, steel stock warehouses, and docks. In addition, these cranes are also used in large industries for their many operations. As these are used in numerous fields and heavy material handling, it is crucial to consider its quality.

The Krishna crane is one of the most reputed gantry crane manufacturers in India.

What Is Better: Buying Or Hiring?

Hiring or buying a crane is totally your decision. While choosing one of the above options, you must look into several factors that can hinder your choice. The EOT crane manufacturers in Ahmedabad at Krishna Cranes have summed up the below tips for you to make the right decision.

What’s your budget? 

Since buying a crane is a significant investment, you must check if your pocket allows buying a new one. Buying out of budget could not be said as the right decision.

How many loads do you want to lift?

The amount of load that you will be going to load will also affect your decision. If the amount of weight varies and that’s too high sometimes, it is better to hire. Because crane with high capacity will cost higher. But, if your needs could be summed down a particular limit, buying will definitely save you bucks in the future.

How often you use the crane? 

Do you need a crane regularly? Or you need it on some special occasion. If you need a crane frequently, it’s better to purchase one instead of hiring as the fare will someday approach the total cost of the crane. If you need occasionally, hiring will help as you will not need to think about maintenance.

Storage space for the crane 

When you buy a crane, you need to keep it in a safe place. To prevent damage and corrosion, you will need to keep it in a dry and ample space. If you have something like that, you are good to buy. If you don’t have a place to keep the crane, consider arranging one before buying and keep on hiring.

Maintenance

Buying a crane will definitely need care. You will have to keep track of wires and other things. The crane will require regular maintenance, and the cost is quite high. When you hire a crane, the owner of the crane will take care of maintenance and other things. So, if you want to avoid the maintenance headache, hiring is best.

Flexibility

You can’t buy a different crane for every project, but hiring helps in getting the best-suited machine for various conditions. Hiring offers the flexibility to try cranes according to your needs. However, hiring is quite flexible; buying also offer flexibility. Though you will not be able to use a different crane for every purpose, you will have a crane to use whenever you need even for small works. You can buy something that suits your type of project for a better experience.

Why choose us?

• As one of the leading manufacturer in India, we always concern to meet the prime requirements of material handling solutions.
• We provide all products with advanced technology and durability aspect which maintain industry standards.
• If you want to know further information regarding our products, contact at www.hoistsandcrane.com

The post Various kinds of EOT crane manufacturers in India appeared first on HoistsandCrane.

Introduction

EOT crane is also called as bridge crane which is controlled and electrically operated by an operator cabin. This hoist is being attached on the bridge which travels the gap between two parallel runways which is built at two ends of the machine. EOT crane manufacturer in Ahmedabad has divided or classified EOT crane in two types depending on the load capacity and ability to travel in both direction and that two types are: Single Girder EOT cranes and Double Girder EOT cranes. EOT crane is mostly used in warehouse, stock grounds and mining enterprises. The major thing need to be keep in mind by EOT crane manufacturer in Ahmedabad is safety which is still neglected by many manufacturer and it lead to major mistake and that are

1. Loading: -Eot crane supplier sometime don’t provide overload signal or safety factor in the machine. These are highlighted in some parts of crane and not in whole.

2. Upper limit Switch: –Collision of drum and hook is dangerous and too prevent what this device is used but EOT crane supplier sometime don’t keep distance to build the switch and then it lead too hazardous collision.

3. Secondary Braking: –In case primary brake fails due to overload or failure then secondary brake is used to hold the load but some time EOT crane supplier use regenerative brake which cannot hold if there is any failure in primary brake.

4. Reverse button:- For mechanically operated machine this reverse button is used but now a day’s motor braking is installed which can be used by just a soft pull but still some EOT crane supplier used reverse button which is antediluvian technology used by modern world.

5. Hoist movement:- Movement of hoist should be smooth and can travel in every direction easily but some EOT crane supplier don’t provide lugging circuit

6. Emergency switch:-As name says this switch should be installed at both the corner but some EOT crane supplier install at one corner and moreover without proper indicator of the lamp.

7. Controllers and Contractors: –To avoid short circuit interlocking of the all major controllers are important but some EOT crane supplier don’t provide interlocking of starter controller and reverse contractor.

8. Warning Horns: –This is the most important part in the machine much more important than electric switch but sometime some horns or bell are not properly audible to the people at ground level.

9. Insufficient space in operating cabin: – Eot crane manufacturer in Ahmedabad sometime do not provide facility to keep all the equipment in the cabin and space is also very less due to this every time operator is in dangerous stage.

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There are two types of EOT cranes, Under Running and Top Running. Under running cranes are supported from the roof structure and run on the bottom flange of runway girders. These types of cranes offer excellent side approaches, close headroom and can be supported on runways hung from existing building if feasible. The Top Running crane bridge travels on the top of the rails mounted on a runway beam supported by either the building columns or columns specially engineered for the crane. These cranes have an advantage of minimum headroom and maximum height of lift.

There are two types of EOT cranes, Under Running and Top Running. Under running cranes are supported from the roof structure and run on the bottom flange of runway girders. These types of cranes offer excellent side approaches, close headroom and can be supported on runways hung from existing building if feasible. The Top Running crane bridge travels on the top of the rails mounted on a runway beam supported by either the building columns or columns specially engineered for the crane. These cranes have an advantage of minimum headroom and maximum height of lift.

Greater Floor Coverage

The EOT crane has wheels that run on rails unlike other types of cranes that have arms. The rail can be built across the length of the building and the hoist can move along the width of the building. This implies that it is able to cover longer distances, that is, it can lift the load at one end of the building and carry it to the other end. You can install a short or longer rail depending on the distance you need to cover. Having a longer rail removes the need of more cranes hence reducing transport and labor cost.

Easy and Effective handling

The crane is easy to operate, crane operators only need short training on how to operate EOTcrane. The crane has a strong hook that holds the luggage well and safely. This reduces cases of loads falling which may result in spilling of liquids or damaging of goods causing losses to industries. The may also fall on workers resulting in injuries or even death.

Economical

The cost of eot crane is low and affordable to many companies. The crane uses electrical power which is cheaper compared to heavy engine diesel that is used by cranes. This also means that it does not emit the heavy smoke associated with heavy machinery thus reducing environmental pollution. One crane can also do the work of several conventional cranes since it covers more distance. This reduces the transport cost of the industry and thus increasing profits.

EOT crane does not breakdown now and then like other cranes. This reduces the repair and maintenance cost and extends its operating life. Constant breakdowns also lead to massive losses that impact heavily on the industry operations. Fewer goods are produced and customers lose faith in your company. Casual laborers are not paid when the industry is not operating and some may seek other jobs. Purchasing an EOT crane cushions an industry from such problems.

Features:

• Computer-optimized box section for the crane girder
• End truck of torsion ally rigid, welded box girder construction
• Travel wheels of highly wear-resistant with self-lubricating properties
• Connections between the girder and end trucks manufactured to precise machined tolerances for minimum wear
• Trolley of low-headroom design with rope hoist, offering particularly favorable hook approach dimensions to serve the largest possible area
• Power supply to the trolley via high-flexibility flat cable with protective ground conductor
• Control pendant suspended for separate travel on the crane girder, with display for system monitoring
• Optional: radio remote control
• Pre-treatment of steel components for optimum anti-corrosion protection of all parts
• Paint finish in golden yellow, travel drives in azure blue, trolley powder-coated in azure blue and silver grey.
• Consistent quality with overhead traveling crane benefits
• End truck of optimized structural design
• Rigid beam girders or welded box girders for optimum load distribution
• Loads can be handled immediately adjacent to the building wall by means of girder ends tailored to the application requirements Options
• Maintenance platform
• Full-length walkway on one or both girders
• Trolley maintenance platform

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